Upgrade your toolkit with Balanset-1A

Started by EQiblyAsymn, Jan 12, 2025, 04:14 AM

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EQiblyAsymn

<h2>  Detailed Rotor Balancing Process  </h2>
 
<h3>  Equipment Preparation   </h3>
<ul>
<li>  accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.  </li>
<li>  Connect the device to your PC using the USB interface and confirm the software installation.  </li>
</ul>
 
<h3>   Mounting the Sensors  </h3>
<ul>
<li>  Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings.  </li>
<li>   Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.  </li>
</ul>
 
<h3> Starting the Program  </h3>
<ul>
<li>   Launch the Balanset software on your computer.    </li>
<li>  Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome.  </li>
</ul>
 
<h3>  Initial Vibration Measurement  </h3>
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<ul>
<li>   Run the rotor up to its operating speed.    </li>
<li>   The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.    </li>
</ul>
 
<h3> Attaching the Trial Weight  </h3>
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<ul>
<li>   Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams).    </li>
<li>   Restart the rotor, and the software will record the changes in vibration level and phase angle.    </li>
</ul>
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<h3> Determining the Corrective Mass  </h3>
<ul>
<li>  The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle.  </li>
<li>   The results of the calculation are shown both numerically and visually through charts and graphs.  </li>
</ul>
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<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
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<h3> Mounting the Compensating Weight  </h3>
<ul>
<li>   Install the correction weight on the rotor according to the software's calculations.    </li>
<li>   If necessary, perform intermediate checks to verify that the imbalance is being reduced.    </li>
</ul>
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<h3> Verification and Balancing Completion  </h3>
<ul>
<li>   With the compensating weight attached, operate the rotor and assess the level of any residual vibration.  </li>
<li>  If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.  </li>
<li>   Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.  </li>
</ul>
 
<h3> Generating a Documentation of the Balancing Results  </h3>
<ul>
<li>  All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.  </li>
</ul>
 
<h3> Concluding Steps and Verification  </h3>
<ul>
<li>  Verify the secure attachment of all balancing weights and measurement sensors.  </li>
<li>   Check that the rotor's rotation is smooth and free from undue noise or vibration.  </li>
<li>   In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.  </li>
</ul>
 
<p>  By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery.  </p>
 
 
 
 
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